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Exhaust air purification in the smokehouse – safely controlling smoke, odors and pollutants

Typical emissions in smokehouses

Source Typical emissions Special features
Hot smoking (fish/meat) Smoke particles, phenols, aldehydes, VOCs, grease Hot, fat-laden, very odorous
Cold smoking Smoke condensates, odors, ammonia Long dwell time, diffuse outgassing, low air volumes
Post-storage / maturing Aromatic compounds, odorous substances Emissions from product and packaging
Oven opening / cleaning Fumes, cleaner vapors, condensates Impact loads, difficult to detect

Why is exhaust air purification in the smokehouse particularly demanding?

Odors from smoke and grease spread far and wide – often over entire districts

Smoke contains particulate pollutants and greasy aerosols that clog filters and pipes

Conventional filter technology fails due to odor and fine particles

Authorities demand clear measures to reduce emissions in accordance with TA Luft and GIRL

Exhaust air problems can lead to complaints from neighbors, requirements or approval risks

Legal requirements

  • TA Luft (2021): Limit values for VOCs, organic substances, particles
  • GIRL (odor immission guideline): Relevant for plants close to residential areas
  • BImSchG / 31st BImSchV: Requires approval from certain production quantities
  • Optional: HACCP or IFS-compliant design

oxytec supports you with permits, proof of emissions and plant documentation.

Get advice now – for low-odour, permit-safe smoking

Would you like to operate your smokehouse with low emissions – without complaints from neighbors, without TNV, without high maintenance costs?

Contact us – we will deliver your individual Clean Air solution for the smoking process.

Clean Air System from Oxytec – for the special requirements in smokehouses

Oxytec technology combines UV-C radiation and ozone oxidation for complete decomposition of:

  • smoke components
  • Volatile organic compounds (VOCs)
  • Odorous and aromatic substances
  • Grease mist and particles

Technical features:

Pre-filter stages (e.g. metal grid, coalescence) for grease and aerosols

UV ozone reactor for the decomposition of organic compounds

Optional: activated carbon downstream stage for particularly sensitive locations

ATEX option possible for explosive flue gases

The technical solution from oxytec

Typical areas of application

Fish smokehouses (e.g. salmon, mackerel, trout)

Meat processing (ham, sausages, bacon)

Vegan smoked products (tofu, seitan, smoked salmon substitute)

Combination systems with hot air, drying and smoke

Manufactories and industrial lines with high cycle times

Your benefits with Oxytec Clean Air

Odor reduction > 90 % – also for fish and ham

Residue-free flue gas treatment without combustion

Compact, low-maintenance, retrofittable

Ideal for hardship cases – with high odor complaints or approval requirements

Can be combined with heat recovery or extractor systems

FAQ – häufige Fragen

Which emissions from smokehouses are particularly problematic?

The combination of:

  • Grease fog,
  • smoke particles,
  • phenols, aldehydes and VOCs,
  • as well as intense, persistent odorous substances
    make exhaust air purification in smokehouses particularly challenging.
    These substances are not only unpleasant smelling, but can also be corrosive, harmful to filters and harmful to health.

How does Clean Air technology combat smoke and odors?

The system uses:

  • UV-C radiation to break down organic molecules
  • Ozone oxidation to neutralize smoke components, odour molecules and VOCs
    The advantage: No combustion, no residues, no thermal pollution of the air.

Can Clean Air also work effectively with fish smokehouse odors?

Yes – especially fish odors (e.g. e.g. from salmon, mackerel, trout) contain sulfur and protein molecules that are extremely odor-intensive.

Clean Air has been specially developed to effectively treat such tough cases.

In practice, odor reduction is > 90 %, in some cases significantly higher – depending on pre-separation and air flow.

What happens to grease and aerosols – doesn’t the system clog?

No – thanks to the modular design with:

  • mechanical pre-separation (metal filter, coalescence filter)
  • and, if necessary, automatic filter monitoring
    UV chambers and reactor surfaces remain protected.
    Maintenance can be planned and is adapted to the process.

Can the system also be used with hot or humid smoke air intake?

Yes – the systems are designed for hot, humid, greasy exhaust air.

Maximum extract air temperature: approx. 80 °C Continuous operation

At higher temperatures, preconditioning with heat exchanger can be used.

How time-consuming is the maintenance?

UV lamps: Change every 8,000-10,000 operating hours

Filter cleaning: depending on grease load, usually monthly or quarterly

Optional: automatic contamination detection and remote monitoring
Maintenance is much easier than with a thermal oxidizer (TNV).

What about fire protection?

Clean Air Systems:

  • work without an open flame
  • require no gas, no combustion
  • contain ignition source-free UV modules
    They therefore meet the highest safety requirements, even in greasy environments.

Is the system approvable according to TA Luft and GIRL?

Yes – Clean Air fulfilled:

  • the requirements of TA Luft 2021 (VOCs, organic emissions)
  • the requirements of the GIRL (Odor Immission Directive)
  • optionally also requirements from the BImSchG / 31st BImSchV
    We provide the necessary technical documentation, proof of emissions and measurement documents

Can Clean Air be retrofitted in existing smokehouses?

Yes – the system is:

  • modular,
  • space-saving,
  • can be integrated into exhaust air ducts, shafts or roofs
    Retrofitting is generally possible, even in difficult building structures or during operation.

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